The advent of fifth generation (5G) communications brings an increased interest in Millimeter Wave (mmWave) technologies. One of the biggest technology challenges engineers face with 5G is how to implement sufficiently high-performance RF filtering in mmWave applications. Given the frequencies involved a distributed element planar approach, such as using Microstrip or Stripline, is often ideal for constructing resonators and filters.

This year, Knowles Precision Devices acquired Integrated Microwave Corporation (IMC), a leader in the design and manufacture of custom precision RF microwave filters and multiplexers for the aerospace, defense, and communications industries. This acquisition was particularly exciting as our two companies share deep expertise in engineering high-performance ceramics for RF and microwave applications. And, like Knowles Precision Devices, IMC also has a long heritage of supplying highly reliable components for mission critical space devices that includes applications such as the MARS Orbiters, MARS Landers, and MARS Rovers.

The millimeter wave (mmWave) part of the electromagnetic spectrum is at the high end of the microwave region, which spans ~300 MHz to 300 GHz, and is usually taken to mean frequencies from ~30 GHz to 300 GHz and wavelengths in the range of 1mm to 1cm (Table 1). This dramatically increases available bandwidth, thus expanding achievable data rates, which makes these frequencies extremely interesting to teams around the world working on fifth generation (5G) communications.

Many critical military operations around the world are increasingly relying on a variety of electronic warfare devices for a range of threat suppression, detection, and neutralization activities. This means that numerous devices operating across the RF spectrum including low-frequency devices in the VHF band and mmWave devices in the Ka band are necessary. As shown in Figure 1, when many electronic warfare devices are in use, a large number of signals are being sent and received and crossing paths. Therefore, it’s easy for any one of these devices to experience issues with interference if proper filtering techniques are not in place.

We are pleased to announce that the Knowles Corporation recently acquired Integrated Microwave Corporation (IMC), a leader in the design and manufacture of custom precision RF microwave filters and multiplexers for the aerospace, defense, and communications industries. With this acquisition, the Knowles Precision Devices Microwave group can now offer a complete range of RF and microwave filtering solutions that support applications from the VHF to the Ka band. In addition to the small, temperature-stable filters our customers have come to know us for, we can now deliver ceramic and cavity filters for lower frequency and/or higher power applications. The full range of the IMC filter technologies we now offer is shown in the graphic below.

Today, electronic warfare applications need to detect a wide variety of signals ranging from UHF communications to GPS and other data signals in the L band to high-frequency radar signals that can fall in the X, S, or K bands. Therefore, these receivers need to operate across an extremely wide range of bandwidths to pick up and understand signals anywhere from 300MHz to 20GHz and beyond. However, a basic general wideband antenna isn’t sufficient for these applications because selectivity is needed to determine what you are actually listening to. Additionally, as if the task of designing an ultra-wideband receiver with selectivity wasn’t challenging enough, RF designers are simultaneously facing pressure to reduce the size, weight, and power (SWaP) of these applications as well.

To provide a better understanding of build-to-print in general and the breadth of our offerings, as well as how our thin-film technology can benefit your applications, we’ve put together a Build-to-Print Basics series. In part 12, we tie everything we’ve discussed so far together and provide more specifics about how we use the processes and options detailed throughout this series to create the custom microwave components you need.

As the RF spectrum becomes more crowded and the number of bandwidth battles grows each year, RF designers are looking for innovative designs that minimize interference while also increasing signal transmission power. Since phased arrays can efficiently maximize gain and signal directivity and minimize interference for both Tx and Rx, adoption of this architecture by RF designers is growing. This means RF designers are also on a quest for phased array filtering options that can help meet the size, weight, and power (SWaP) needs and performance demands required by today’s RF applications. As a result, our engineers have spent a significant amount of time working on an innovative approach that can meet this seemingly impossible combination of requirements.

Quadrature hybrid couplers are basic building blocks for many RF and microwave systems. For these couplers, the input splits into two output signals, of equal magnitude, with a 90 degree phase difference. Quadrature hybrid couplers provide improved input match for unbalanced loads. Energy splits evenly between outputs, and some energy is reflected back due to mismatch. For example, in Figure 1, there is a 90 degree phase difference between the two outputs, so the energy reflected at point A is 180 degree out of phase and cancels at the input port. At point B, the energy is in phase and sums at the isolated port, which is terminated.

Looking back, 2020 was a year full of big changes regarding how RF spectrum is allocated in the US. Led by the Federal Communications Commission (FCC), multiple portions of the spectrum ranging from the C band to the V band were either opened to new uses and/or auctioned to new users throughout the year. These changes are driving a variety of new opportunities for wireless device manufacturers and broadband and cellular carriers, which is resulting in a range of exciting new challenges for RF technology vendors to help solve.